304 Stainless Steel Ultrasonic Cleaner , Ultrasonic Engine Cleaner Power 3600W
Ultrasonic Bath Cleaner Automotive Ultrasonic Cleaner For Auto Parts
Frequency and cleaning
Until the last 5 years, ultrasonic cleaning was typically limited to the lower end of the ultrasonic spectrum—20 and 30 kHz for magnetostrictive systems and 25 and 40 kHz for piezoelectric systems. Recently, manufacturers have developed systems that will operate at frequencies well above 100 kHz. These higher frequencies are less aggressive on sensitive substrates and can clean contamination levels down to the submicron range. They can be ideal for applications such as cleaning a fragile disk drive or semiconductor components but lack the power required for typical precision industrial applications. The primary frequency range for the typical industrial process continues to be 20-40 kHz.
Ultrasonics: The ONLY Way to Clean with Confidence
Regardless of the source of the dirt or contamination, Ultrasonic Cleaning Systems are designed to accommodate a wide variety of uses in diverse industries. Fast, effective and efficient, our machines will allow you to clean virtually any type of part or component. The following is just a short list of the many different types of items that have been cleaned using our systems.
- Automotive (Car, Truck, Motorcycle) See Video Below
- Aviation (Helicopters, Aircraft and Ground Support)
- Personal Boat & Marine
- Injection Molds
- Restaurants, Bakeries & Kitchens (Oven Filters, Burners, Pots, Pans, Utensils)
- Machines of All Types
- Tools, Nuts, Bolts
- Extrusion and Deburring
- Almost anything made out of metal (ferrous and non-ferrous), plastic, vinyl, and wood.
Specification :
| Ultrasonic tank size(mm) | 730 x 480 x 760 mm |
| Rinsing tank size(mm) | 730 x 480 x h760 |
| Capacity | 266L |
| Ultrasonic power | 3600W |
| Heating power | 9KW |
| Transducer numbers | 60pcs |
| Ultrasonic frequency | 28khz or 40khz |
| Timer | 0~30min adjustable |
| Heater | 20~80C adjustable |
| Material | Stainless steel 304 |
| Power supply | AC220V, 3phase , AC380V/415V 3phase |
| Optional | Filtration system |
The process is fairly straight forward regardless of equipment size. Here’s a simplified description that can be modified based on your specific operations:
1. Fill the ultrasonic cleaner with water but allow room for cleaning solution displacement due to the size of the molds being cleaned. Add the proper amount of biodegradable cleaning solution concentrate. Ask the scientists at Tovatech to recommend the correct formulation based on the type of contaminants you are removing and what the mold itself is made of.
2. When you are ready to clean place the injection molds in the cleaner basket. Take care that they do not contact each other. If you are cleaning large parts you may suspend them in the cleaning solution so they do not contact the tank bottom. Some industrial cleaners are equipped with bottom racks to support products being cleaned.
3. Set the heater to 65 C and timer from 10 to 60 minutes depending on the degree of contamination. Activate the sweep mode to assure uniform distribution of cavitation and promote uniform cleaning then lower the molds into the solution. With experience you will establish optimum cleaning conditions.
4. At the end of the cycle remove the molds and inspect. When satisfied, rinse them with fresh hot water and allow them to dry or blow them dry with compressed air. Note that intricate configurations and cavities may trap water that should be removed by adding an electric drying oven to your setup.
Rinsing tip: You’ll want to thoroughly remove cleaning solution residues. Complex shapes may call for a spray rinse or, in certain cases, rinsing by cavitation in an ultrasonic rinse tank.
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